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Cars

- Ford Mustang

- Chevrolet Sonic

- Floor Liners

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Trucks

- Ford F-150

- Chevrolet Silverado/Colorado

- Toyota Tundra/Tacoma

 

 

 

 

Floor Liners for FORD F-150

ABOUT AIR DESIGN

 

Over more than 26 years, in cooperation with the automotive industry, Air Design Car Styling division, designs, develops and produces Special Edition and original accessory components molded in plastic, aluminum and steel, for exterior and interior applications in passenger vehicles.

 

Founded in 1991, Air Design has consolidated as a leading Product Development firm and State of the Art Specialty Equipment production plant, currently exporting to more than 30 countries worldwide.

 

Air Design employs approximately 250 engineers, designers, plant personnel from over 15 different countries that collaborate at our plant in Cuernavaca, Mexico City and at Air Design USA in Oceanside, California.

 

Experience, creativity, innovation and teamwork are the values that characterizes Air Design's business involvement with OEM and Final Consumers.

 
Fender Flares for FORD F-150
Fender Flares for FORD F-150

   

 

Air Design implements the Product Life Cycle Management Strategy to control the entire supply chain under one roof ONE - STOP - SHOP with World Clients spanning 30 Countries. Nissan, Renault, Ford, General Motors, Volkswagen, Seat, Mazda, Mitsubishi, Peugeot, Honda, Lincoln, Suzuki, Toyota, Chrysler, Siemens - Flextronics and many more.

 

Design, Engineering and Manufacturing process are fully integrated which allows Air Design to lead all the creation process from concept design through 3D modeling, engineering, prototyping, tooling, testing and vehicle integration, manufacturing, paint, assembly and distribution.

 
 

 

 

 

 

PRODUCT LIFE CYCLE MANAGMENT

  

 

 

Accessories for FORD F-150

Accessories for FORD F-250

Accessories for Dodge RAM 1500 

Accessories for Toyota Tacoma

Accessories for Chevrolet Colorado

Accessories for Chevrolet Silverado

Accessories for GMC Sierra

Accessories for Chevrolet Silverado Low Rider

 

   

 

CONCEPT DESIGN

  

 

 

Fender Flares for FORD F-150
Fender Flares for FORD F-150

 

 

 

A Concept Designer is a required part of a creative team until a project reaches fruition. While it is necessary to have the skills of a fine artist, a concept designer must be also able to work to srtict deadlines in the capacity of graphic designer.

 

Interpretation of ideas and how they are realized is where the Concept Design creativity is more evident, as subjetct matter is often beyond their control. 

 

 

    

 


CAD ENGINEERING

  

 

Fender Flares for FORD F-150
Fender Flares for FORD F-150

The product development process fully integrates a sophisticated digital workflow, from the laser scanning the vehicle's original surface, to creating advanced 3D CAD Modeling, Full Scale CAM and CNC Prototype construction, and wood and foam models, using cutting-edge software, combined with 2, 3, 4, 5, and 6 axis milling/trimming machines.

 

Innovative thinking and utilization of the latest CAD and reverse engineering technology, combined with a profound knowledge of almost all engineering and manufacturing processes, are hallmarks of Air Design's unique expertise and flexibility that allow us to develop accessories in a record time.

 

 

Tailgate Applique for FORD F-250

 

 

 

 

    

 


FAST PROTOTYPING

  

 

Fender Flares for FORD F-150

 

 
Imagine being able to produce instant functional prototypes for automotive parts, consumer goods, packaging, displays, and a wide variety of products with the highest quality and accuracy of an end product before actual production occurs.

 

Air Design's 3D "Visual Modeling" techniques combined with our State-Of-The-Art Fast Prototyping 3D Printers and CNC

 
Fender Flares for FORD F-150
 

 

    

 


TOOLING

  

 

Fender Flares for FORD F-150
Fender Flares for FORD F-150

 

 

 
In-House Tooling Design and Construction capabilities allow our customer to choose from a wide range of Injetction and Thermoforming Technologies for tools planned for small, medium, or long-range production runs.

 

- Thermoforming

- Soft Ceramic Tooling 

- Aluminum/Steel Injection Tools

- Epoxy, Urethane, Silicon Casting

- Wood, Foam, and Clay Master models and patterns

- Composite Materials

- Reaction Injection Molding Polyurethanes

- Custom Designed Aluminum Profiles

- High Gloss and Special Finishes Thermoforming

 

 

    

 


MANUFACTURING

Fender Flares for FORD F-150
Fender Flares for FORD F-150

 

PUR-RIM (Polyurethane Reaction Injection Molding)

 

PUR-RIM manufacturing technology offers the high quality and low entry cost that is essential to be competitive in the low and medium volume market, related to Special Edition programs. Air Design controls one of the largest PUR–RIM (Polyurethane Reaction Molding) production facilities in North America for automotive body parts. 

  

VACUUM FORMING 

 

ABS and TPR engineering plastics thermoforming are used for parts that requires an integrated body color, stainless steel and/or chromed finishes. Ideal for Bumpers Overlays, Skid Plates, Fender Flares, all kind of body Appliqués, Floor Liners, Spare Tire Covers and other applications. Trimming robots, on the other hand, guarantee an accurate shape to all the parts.

 

OVERMOLDING

 

Air Design Truck Accessories are manufactured with its propietary technology that incorporates high impact multilayer ABS engineering plastic, encapsulated with a high pressure Polyurethane Elastomer.

 

 

  

 

Fender Flares for FORD F-150

 

 
"Robots and humans work hand in hand, complementing each other with their respective skills" - Kuka Roboter GmbH.

 
Fender Flares for FORD F-150
 

Tailgate Applique for FORD F-250

 

 

 



Tailgate Applique for FORD F-250

  

 

    

 

 

 

 

    

 


BODY COLOR PAINT

  

 

Fender Flares for FORD F-150
Fender Flares for FORD F-150

 

 

 

BODY COLOR PAINT CAPABILITIES

 
Air Design´s State of the Art Paint line offers OEM approved Body Color Premium Paint Solutions comprised only with the highest quality Paint systems to create the most advanced topcoat finishes in the automotive industry. 

 

Tailgate Applique for FORD F-250

  

 

    

LOGISTICS

  

 

Tailgate Applique for FORD F-250

 

 
Air Design is a regional leader in Vehicle Personalization Programs, Exporting Spoilers, and Styling Kits to more than 30 countires worldwide.

 

 

 

 


VP CENTER

  

 

Fender Flares for FORD F-150

 

OEM PRE-DELIVERY VEHICLE PERSONALIZATION

 
oem Vehicle Personalization operations start simultaneously in five ports of entry in México's, Pacific and Atlantic coasts at the port of Veracruz, Tampico, Mazatlán, Manzanillo and Lázaro Cárdenas. Special Edition operations also takes place in four OEM plants in the country.